PD&I - RESEARCH, DEVELOPMENT AND INNOVATION

PD&I - PESQUISA, DESENVOLVIMENTO E INOVAÇÕES
The capabilities of AERO CONCEPTS in technological Research, Development and Innovation (RD&I) for the Aerospace, Industrial and Defence sectors also cover the following areas:
Development of high-tech and complex projects using superalloys for high temperature operations, cryogenic liquids and critical working conditions.
Innovation in HIL ("Hardware In the Loop") and complete systems for control, supervision and protection of steam/gas turbines and thermal plants with integrations to intelligent systems and industry 4.0.

NUMERICAL SIMULATIONS (INTERNAL AND EXTERNAL SERVICES)

Design, simulation and numerical analysis of complex systems using CFD ("Computational Fluid Dynamics"), FEA ("Finite Element Analysis") and in-house computational tools.
Flow analysis in general with emphasis on air ducts, water and steam pipelines.
Structural and thermal analysis of mechanical systems.
Rotational analysis (RDA) of turbomachinery (tortional and lateral).

SYSTEM DEVELOPMENT AND AUTOMATION

DESENVOLVIMENTO DE SISTEMAS E AUTOMAÇÃO
AERO CONCEPTS, with decades of experience in the development and analysis of turbomachinery, has experts with capabilities for the development of control, protection and supervision systems for steam and gas turbines applied to the power generation sector and compatible with the most diverse communication protocols on the market.

The AERO CONCEPTS control systems of the TurboAcsys® family have the know-how of experienced experts in the development and commissioning of turbomachinery and thermal plants that improve the application of the system to the product, whether industrial or aeronautical.

REMOTE MONITORING

The MASTER Services - Monitoring, Analysis and Remote Specialized Technical Services of AERO CONCEPTS are executed by our own team of experts with decades of experience in design, installation, commissioning and operations of turbomachinery and thermal plants. The following services are offered:
  • Remote monitoring of thermal plants, numerical modeling and energy efficiency analysis.
  • Remote monitoring of diesel turbogenerators (residential, industrial, hospitals and offices) with focus on operational availability in emergency situations.
  • Operational assessments and failures in turbomachinery.
MONITORAMENTO, ATUAÇÃO E ANALISE REMOTA

CONSULTANCIES AND SPECIALISED TECHNICAL SERVICES

Consulting in thermal plants specification, design and operation.
Consultancy on design, modernization and systems of turbomachinery.
Consultancy and specialised services in design, supply, assembly, commissioning and test bench operations for turbomachinery development.
Consultancy and technical services specialized in installations and maintenance of steam turbines (*) and gas turbines.
Specialised services in turbomachinery performance testing.

INDUSTRIAL ENGINEERING - METHODS, PROCESSES AND QUALITY

Development, analysis and improvement of manufacturing processes (machining, welding, heat treatment) for turbomachinery using CAD ("Computer Aided Design"), CAE ("Computer Aided Engineering"), CAM ("Computer Aided Manufacturing"), non-destructive inspections and quality testing.
Dimensional analysis on products for statistical process control and repeatability studies.
3D scanning of small and medium sized turbomachinery parts and parts.

SERVICES AND FIELD MACHINING

Development of machines, tools and equipment for the maintenance of turbomachinery (tables, mounts, packaging for transport and storage).
Field machining services applied to turbomachinery.
Turbomachinery design and recovery services.

CONTROL SYSTEMS - DESIGN, MODERNIZATION AND INDUSTRY 4.0

Design services and modernization of control systems for steam turbines (*), gas turbines, compressors and mechanical drives.

Overhaul, commissioning and start-up services for steam turbines (*) and gas turbines control systems.

Development and modernization services of Supervisory Systems (SCADA) and HMI (Human Machine Interface) for turbomachinery.
Integration services of VisusCycle® artificial intelligence systems with DDCS (Digital Distributed Control System) systems for better efficiency in industrial, thermal and power generation processes, mainly in the following markets: Sugar & Energy, Paper & Pulp, Logging, Chemical & Petrochemical and Food.

TURBOMACHINERY INSPECTIONS AND MODERNIZATIONS

With a team of experts with more than 40 years of experience in assembly, commissioning and start-up of turbomachinery and thermal plants, AERO CONCEPTS supplies:

Steam turbine (*) and gas turbine modernization projects.
Turbomachinery retrofit with an AERO CONCEPTS steam turbine manufacturer partner.
Turbomachinery inspections and operational analyses.
Technical advice to the customer during services and upgrades performed by the turbomachinery OEM.

TECHNICAL EXPERTISE IN TURBOMACHINERY

AERO CONCEPTS has experts with national and international experience in technical expertise in turbomachinery accidents, offering the following services:

Technical expertise for insurers and turbomachinery manufacturers
Investigation of claims on turbomachinery (insurers or parties involved)
Technical claims report and/or "non-compliant" operations.
CURSOS E TREINAMENTOS

COURSES AND TRAINING

Basic Steam Turbine and Gas Turbine Thermal Cycle Course.
Steam Turbines Basic Course - Control Systems and General Fundamentals.
Basic Course in Rocket Model Design and Aerodynamics Applied to Aircraft.
Basic Course in CFD Applied to Combustion Chambers and Industrial Piping.
Basic Steam Turbine Design Training.
Basic Gas Turbine Design Training.
General Steam Turbine and Thermal Plant Training.
Specific Engineering Training - Steam Turbines and Control Systems.
Specific Operation Training - Steam Turbines and Control Systems.
Specific Maintenance Training - Steam Turbines and Control Systems.
Specific Training - Programming and Troubleshooting of TurboAcsys ST®.
Specific Training - MELSEC Mitsubishi A Series Programming to iQ-R.
(*) AERO CONCEPTS for services and upgrades in steam turbines TGM WEG has an exclusive contract with WEG. If the customer is interested in carrying out services with AERO CONCEPTS on steam turbines manufactured by TGM, the work must be sold via TGM WEG for the period of the contract between WEG and AERO CONCEPTS.

PARTNERSHIPS AND CUSTOMERS WORLDWIDE

Alguns clientes, parceiros e usuários dos softwares existentes no pacote AAC.